Correlation between corrosion rate and ultrasonic attenuation on steel

Abstract

Corrosion is the gradual destruction of material, usually metal, by chemical reaction with its environment. Usually the corrosion rate cannot be measured directly which needs sample preparation, fixing of samples in a particular environment, measuring the weight loss during a given period of time and measuring other parameters (time of wetness, SO2 & NO2 concentration, etc.). This research work was based on measuring the corrosion rate using ultrasound technique, which can be named as a nondestructive testing method. Ultrasound defined as the sound waves, which has a frequency more than 20 kHz. To investigate the behavior of corrosion in accelerated atmospheric conditions mild steel samples was exposed to the concentrated NaCl solution. The assessment mainly conducted by evaluating the loss of mass of specimens against the ultrasonic attenuation. Weight loss is the parameter of corrosion rate and it has a relationship with the surface roughness of the samples. The surface roughness of the samples have an influence on the ultrasonic attenuation. Therefore, corrosion rate has a relationship between ultrasonic attenuation. In this project, efforts were made to find a correlation between surface roughness and ultrasonic attenuation. An equation was derived to calculate the corrosion rate if the ultrasonic attenuation is measured. This method has the advantage of assessing the corrosion rate without sample preparation on a given component.