Customised packaging solutions for fragile edible cutlery: a design and development study

Abstract

The research delves into the nuanced world of customised packaging design, specifically tailored for fragile edible cutlery, addressing the pressing need for safe and efficient transportation of these uniquely shaped products. Defined as a crucial aspect of ensuring food preservation during transit and storage, customised packaging design revolves around developing outer and inner packaging solutions to safeguard perishable, delicate food items. Highlighting two pivotal components, the study places emphasis on the outer packaging's requirement for pressure and puncture resistance, shielding products from damage during transportation and palletizing. Meanwhile, the inner packaging aims at securing and buffering fragile items against shocks and vibrations, thereby reducing damage rates. The research objective revolves around designing tailored packaging solutions for these delicate food items, considering their fragile nature and irregular shapes.The study employed a three-phase methodology, beginning with an analysis of existing packaging solutions and prototype development for selected edible cup and spoon shapes. This phase aimed to identify deficiencies and improve packaging considering factors impacting transportation. Innovative packaging design followed, focusing on addressing breakage and cushioning requirements while integrating sustainability features. The final phase involved prototype testing, gathering feedback from experts and exhibition visitors to refine prototypes iteratively, aligning with project goals and audience needs. Analysis of current packaging for edible cups highlighted limitations in attractiveness and user experience, emphasising the need for improved designs with enhanced cushioning and eco-friendly graphics. User feedback regarding the existing packaging by the sole Sri Lankan manufacturer revealed inadequacies, stressing the importance of enhancing product protection and user satisfaction. It suggests future research avenues to encompass diverse product shapes and sizes, focusing on continual improvement aligned with evolving consumer preferences.